2000 HP (1470KW) Land Electric Drilling Rig ZJ70/4500DB-3

SECTION 7 MUD CIRCULATING SYSTEM

A. 1 set Double stand pipe manifold

Mud pumps connect to a ground manifold configured with valves for isolating mud pumps for maintenance and or repair during drilling operations.

The ground manifold connects to the drill floor standpipe manifold by dual hard pipe sections joined by hammer leg unions.

1502 type connections for pressure gauges and sensors for instrumentation, logging instruments, kill manifold, fill-up lines, etc,

The drill floor manifold has dual standpipes installed mast outside.

Mast standpipe is connected with drill floor gate set by hose.

Specifications:

Working pressure 35MPa (5000psi)

Nominal OD: 6”

Nominal ID: 4”

Working medium: water, mud, mixture of fluid

No. of 4” API gate valve at drill floor manifold: 5

No. of 4” API gate valve at ground manifold: 6

No. Of 2” API gate valve: 4

Flange of pressure gauge 2

Ambient temperature: -29 to ℃121℃

All of the above will be installed and clamped on vertical mounted substructure skid, which will be fixed off-side of mast legs.

B. 2 sets Rotary hoses (Conform to API 7K standard)

Technical specifications:

Working pressure: 35MPa (5000psi.)

Test pressure 70Mpa (10000psi)

ID: 3-1/2”

Pipe connection: 4” union

Length: One 75ft for top drive, the other 63ft for Swivel

C. cementing pipeline

Qty. 1 EA

Basic layout for cementing manifold

From catwalk pipeline—three-bending bend—to ramp pipeling—two-bending bend on the drill floor surface--- rotate about 90°, right side of front floor are aligned with drill floor gate set---three-bending bend rotate 90° and connected with weco2"1502 union of mud manifold gate set. Pipe clamp seats are welded on the lower of catwalk and abdominal scute of U-steel at the side of ramp. The surface on drill floor shall be arranged with relevant pipe clamp seats.

Technical specifications:

Name: Cementing manifold (ZJ70DB)

Model: GJ-70

Nominal bore size: （50mm2"）

Rated working pressure: （）70MPa10000psi

The pressure of water pressure strength test: （）105MPa15000psi

The pressure of water pressure seal test: （）70MPa10000psi

Suitable temperature: -29℃—121℃

Suitable media: cement, mud etc.

SECTION 8 MUD SOLID CONTROL SYSTEM

A. General description

The system is composed six tank of 320 m3 (2000bbls) and equipped with shale shaker, vacuum degasser, centrifuge, mud cleaner, agitator, mud gun, mud mixing system and necessary accessories. There also set four sets of clear water tanks, all tank surfaces are equipped with anti-rain shed.

Shale tank has four compartments of 40m3 including measuring compartment, sanding compartment, desanding & degassing compartment and pump compartment. Measuring compartment capacity is 10m3. Tank top is equipped with four shale shakers, one vacuum degasser and one agitator. There are one desanding pump in pump compartment. The lower part of sanding compartment is closing type and one measuring pump is installed.

Desanding & desilting tank has four compartments of 57m3 including pump compartments, desilting compartment, centrifuge compartment and storing compartment. One desanding & desilting cleaner and one middle-speed centrifuge are installed on the top of tank, which equipped with three agitators. Pump compartment is at the end and equipped with one desilting pump.

Intermediate tank is 60m3 and divided into three compartments (two storing compartments and one centrifuge compartment). Tank top is installed with one VF speed-regulation centrifuge and equipped with three agitators. One mud laboratory（3.5mx）2.0mX2.5m is installed on the right side near to centrifuge, which is divided into two compartments. One is mud laboratory including clean-water reservoir, working table and water in/out system; the other compartment has eye wash station and sprinkle system.

Mud tank is 47m3 and divided into three compartments including storing compartment, weighting compartment and pump compartment. Tank top has one tiltable weighting material shelf, two jetting hoppers and two agitators. Two weighting sand pumps are installed in pump compartment.

Reserve tank (also shearing tank) is 55m3 and divided into three compartments including shearing compartment, reserve compartment and pump compartment. Tank surface has one cyclone hoppers and three agitators. There set one shearing pump in pump compartment.

Suction tank is 56m3 and has three agitators on tank surface. Three mud pumps are connected with this tank and suct mud by suction pipline.

Four clear water tanks are in line on the rear of mud mixing tank. Total capacity of two water tanks nearing mud mixing tank are 55 m3 and composed of pump compartment and water tank. The other two tanks are 60 m3. The connection among the four tanks is finished by clear water pipelines. The transportation into each position on site is done by water pump.

One liquid-gas separator are on the end of shale shaker tank and connected with diverting pipeline, chock pipeline and flow line.

Anti-rain shed is made of steel with 3mm arc top. Each shed top can be integral hoisted and removed. The top and body takes 100mm squard steel pipes as support and fixed with pin roll. The top connection is done by cover plate. Lighting devices and wiring pipe are installed on the shed top and needn’t be removed during transportation. Anti-rain shed is equipped with transportation sleigh which is convenient for packing and transportating.

Main parameters and performance:

Each tank is located on an oil field type skid.

Tank Side, end walls and partition plate V type crimp design.

Tank walls rimed with 6” x 8 mm square pipe for water pipe and pill pipe.

Mud gun adopts 6” pipeline locating on the tank surface. The connecting is done by telescoping union.

Tanks connection is hammer union.

All AC motors are explosion proof type and H class with high temperature windings.

Tank side, end walls and partition plate V type crimp design, wall thickness 8 mm, and bottom 10 mm.

Tanks connection is hammer union type;

Specifications:

Total effective capacity: 320 m3,

Overall dimension of each tank: 12500×2800×2500mm

B. solid control system equipments

a. 3 sets Shale shaker

Model: FLC 2000

It is powered by two motors.

Vibration motor: Two. 2.5HP, 380V, 3 phases, 50Hz, 1500RPM, explosion-proof, overheat self-protection, 7.0G force. Overload, overheat and order protection; full-closing bearing system without lubrication, noise <81db

Screen cloth type: PWP flat screen type, PMD pyramid type

Screen cloth mesh quantity: PMD DX84, 110, 140, 175, 210, 250, 38

Mud treating capacity: mud density 9.0 ppg, the treating capacity is 680GPM when using 110 mesh of PMD pyramid screen cloth.

Double amplitude: 5.00 MM

Excitation frequency: 24.22 Hz

Throwing index: 3.55

Throwing angle: 45°

b. 1 ea Vacuum degasser

Model: ZCQ/5

Features:

Water ring vacuum pump is always working at constant temperatures, suitable to swab flammable and explosive gases, safe and reliable.

Belt transmission is adopted, which simplifies the speed-reducing mechanism.

Gas/water separator is used, which will make water and gas discharged separately, and the gas exhaust pipe is always kept unobstructed.

Major technical parameters:

Treatment capacity: 240m3/min.

Vacuity 0.3-0.4

Power of main motor 15KW (20HP)

Power of vacuum pump/speed: 3KW, 876rpm

Dimensions: 1900×900×2200mm

c. 1ea mud cleaner (Combination of Desander & Desilter)

Model: QCE300

Desanders:

In-line manifold holds two 10” desander cones

Makes a separation between 43 and 74 microns

Bore size of enter port 6”

Bore size of exit port 8”

Treating capacity 200m3/min

Desilters:

Round desilter holds twelve 4” hydrocyclones.

Makes a separation between 20 and 43 microns

Bore size of enter port 6”

Bore size of exit port 8”

Treating capacity 200m3/min

Super G vibrating motors

Vibration motor power 2X2.2KW

Vibration frequency 24.3Hz

Vibration strength 7.2g

Amplitude 5.8mm

Angle regulation range of screen box -2~6°

d. 1ea middle-speed centrifuge

Model GLW450-842N

Main motor power 22KW

Drum speed 2000rpm

Assistant motor power 5.5KW

Treating capacity 50m3/min

e. 1ea VF speed-regulation centrifuge

Model GLW/BP/500-1300NB

Rotary speed 3000 rpm

Main motor power 37KW

Assistant motor power 7.5 KW

Max. Treating capacity 60 m3/h

Min. separating point 1μm

Motor power of liquid-supply pump 7.5 KW (immersion type)

f. 15 ea agitator

Horizontal Agitator HNJ-15

Capacity: 20HP

Rated voltage: 380V

Rated speed: 1440rpm

Rated frequency: 50 Hz

g. 2 ea mixing system

Model: HSH-200

Inlet pressure 0.3~0.6MPa

Outlet pressure 0.1~0.2MPa

Bore size of inlet & outlet 6”

Treating capacity 200m3/min

Mix pump Quantity: 2

Model: HCP6X8-14

Mix pump rating: 75kW (100HP)

Rotary speed of motor 1450rpm

Inlet diameter 8”

Outlet diameter 6”

h. 2 ea centrifugal pump

Model: HCP6X8-14

Rating: 75kW (100HP)

Rotary speed of motor 1450rpm

Inlet diameter 8”

Outlet diameter 6”

i. 1 ea trip pump

Model: HCP4X3X13

Capacity: 30m3/h

AC motor power: 20HP

j. 1 ea shearing system

Model: HVM-250

Inlet pressure 0.3~0.6MPa

Outlet pressure 0.1~0.2MPa

Bore size of inlet &outlet 6”

Mix pump Quantity: 1

Model: JQB150-1

Rating: 55kW (75HP)

Rotary speed of motor 1450rpm

Inlet diameter 6”

Outlet diameter 5”

k. 2 ea clear water pump

Model: HCP4X3X13

Capacity: 30m3/h

AC motor power: 20HP

l. 1 ea liquid-gas separator

Model: HYQ1200-1.6

Capacity: 320m3/h

Design pressure 1.6MPa

Liquid-in pipe 5”

Liquid-out pipe 10”

Air discharge pipe 8”

SECTION 9 FUEL & WATER SUPPLY SYSTEM

A. 2 sets The Diesel tank

：1 Specification

The Dimension of Diesel Tank （）（）（）12600mmL×2500mmW×2500mmH 41.3 ft×8.2 ft ×8.2ft

The Max. Transport Size

（）13200mm(L)×2500mmW×2500mm(H) 43.3 ft×8.2ft ×8.2 ft

The Effective Volume of Diesel Tank 45 m3 (280bbls)

The Effective Volume of Diesel StorageTank 55 m3 (344bbls)

2 Structure and circuit shape: ellipse

The tank to be rectangle tank welded with 6mm 16Mn steel plate. The 30# H-beam is used to be the main beam of the substructure with 8mm steel plate spreading on the bottom. There could be soil depositional basin and DN50 discharge outlet inside of the tank. There should dustproof breather valve and manhole in the tank.

Two set of oil pump to be equipped in the tank, the oil is to be transported between the oil truck, oil tank, storage tank and diesel engines.

There should be anti-explosion electric box and lights in the pump house.

B. 1 sets Water tanks

1. Specification

Effective capacity 100m3 (629bbls)

2. The general structure of the tank

The tank is welded with 6mm corrugated 16Mn steel plate. The upper frame is made of rectangle steel tube. The 30# H-beam is used to be the main beam of the substructure with 8mm steel plate spreading on the bottom. There should be one dustproof pump house in one side of the pump.

3. Function of the water tank

Two pumps and double pipe circuits work together or separately equipped in each tank.. One outlet with 4″valve is in the tank for discharge. The level gauge is located in the outside of the tank to show the water level.

Section 10 AIR HOISTS

A. 2 ea Material handling air winches

Model: XJFH-5/35

Specifications:

Air pressure: 0.8Mpa (116psi)

Air consumption: 12.7m3/min (448.5ft3/min)

Rated power: 2.6kW (3.5HP)

Rated load: 50Kn (11240lbs)

Rated speed: 48m/min (157.5ft/min)

Length of wire line: 120m (394ft)

Dia. of wire line: 20mm (3/4”)

Overall dimensions: 1335×675×1140mm (52.5x26.6x44.9in)

Weight: 550kg (1212.5lbs)

Construction:

Cast Steel. Load Bearing Components are made from Alloy Cast Steel Material， adopt belt type brake.

B. 2ea Pull back air winch

Model: JQH-5X48

Air pressure: 0.8Mpa (116psi)

Rated load: 5Kn (1124lbs)

Overall dimensions: 668×343×420mm (26.3x13.5X16.5in)

Weight: 116kg (256lbs)

SECTION 11 POWER SYSTEM, ELECTRICAL EQUIPMENT AND AIR SUPPLY SYSTEM

A. 1 set Power plant

Power Plant

The Main features of Power Plant are as follows:

Consist of 4 sets of main generators;

CAT3512B diesel engines with SR4B generators

Sufficient AC power to be available to control and power;

Simultaneously three mud pumps and the rotary table all at full load and the drawworks at half load;

Sufficient AC power to be available to meet the power demand of all AC motors and lighting equipment simultaneously;

Two (2) AC Emergency Shutdown – Black Rig, at Generator Area and at drillers position

Two (2) AC Emergency Shutdown – Engines, at Generator Area and at drillers position

All engine’s exhaust pipes equipped with exhaust spark arresters, air inlet valve controlled at the power plant.

Main Generator Sets

QTY. 4 EA. Model: CAT3512B

Equipped with ADEM A3 ECM. It includes exhaust mufflers, discharge pipe lines, prelude and preheating device and also equipped with full instrumentation;

Power and rotary speed 1200KW@1500RPM;

Generator model: SR4B;

Voltage, Frequency and Power Factor: 600V, 50Hz, 0.7PF, 3P4W;

Product Standard Consist of:

Air inlet system;

Control system (Controls provided by the VFD supplier);

Cooling system;

Exhaust system;

Fuel system;

Instrumentation;

Oil pressure

Fuel pressure

Oil filter differential pressure

Water temperature

Tachometer

Service meter

Exhaust temperature (Dual)

Lube system;

Desert type radiators are for 50 deg C ambient.

Protection system;

Hydra-mechanical shutoffs (low oil pressure, high water temperature and over speed, air inlet shutoff) Monitoring gauge and emergency remote shutoff;

Alarm switches, low oil pressure, high water temperature for connection to alarm panel;

Manual shutoff control, LH

Audio visual alarm panel

Air starting system

General (Cover painting: Caterpillar Yellow)

Main Generator house

QTY. 4 EA.

Dimension: 12m x 2.96m x 3.05m (L x W x H)

Generator house with a center split door at cooling fan end, and push a side doors at both sides;

All side walls can remove away to form an entire house;

Complete with all binding posts and cables;

Complete with all oil and air lines for diesel engines.

Auxiliary Generator set

QTY. 1 EA. Model: VOLVO

Rated power: 400kW/505kVA

Rated voltage: 380V/220V

Rated current: 730A

Rotary speed: 1500rpm

Frequency: 50Hz

Noise: < （）97dBA

）（Overall size L×W×H）mm：3329×1260×1881

Weight: 3556kg

Auxiliary Generator house

QTY. 1 EA.

Dimension: 12m x 2.96m x 3.05m (L x W x H)

Generator house with a center split door at cooling fan end, and push a side doors at both sides;

All side walls can remove away to form an entire house;

Complete with all binding posts and cables;

Complete with all oil and air lines for diesel engines.

B. 1 set Air Supply System

Air Supply System

Air compressor system integrated in generator houses and includes:

2 sets screw type air compressor sets

One high effective radiator after cooling

Maximum working pressure 0.96MPa (140psi)

Pressure setting

Motor power supply: 50HP 380V/50Hz/3PH

Cooling type: air cooling

Auto start / stop motor driven screw type air compressor x 3 units complete

One complete set of total 10 m3 (2X1.75 + 4 m3) air storage tank complete with instrumentation and air lines

Completed with air pipe, air valves, fittings,

7-1-4.1Electric Screw Air Compressor Sets

QTY. 2 EA. Model: LS12-50HH

-Air Displacement 5.5m3/min

-Displaced Air Pressure 1MPa

Cooling Mode Air-cooling

Motor Model 60HP (37kw)/380V

System Working Pressure 0.8MPa

Drier Type freezing, SRC240

Suitable Ambient Temperature -40℃～60℃

Rated Dew Point 5℃

Oil Content of Discharged Air ≤5mg/m3

Dust Content of Discharged Air ≤5mg/m3

Cold-started air compressor.

QTY. 1 EA. Model: HV1.0/10

Displacement: 1.0m3/min, Driven by diesel generator

D. VFD system

VFD Control System

General technical requirements

The electric drive system can run reliably and stably under the conditions of surrounding －～temperature30°+60°,altitude≤1000m(full load running), relative humidity≤90% at +20.℃

The design and manufacturing standard of the electric drive system should get in line with the international general standard. The design of the system should accord to the following electric standard:

GB4720-84 Electric control device Part I: Electric control equipment of low-pressure electrical equipment

GB3797-89 Electric control device Part II: Electric control equipment equipped with electronic device

《API RP 500Classification and recommendation methods of power installation site of 》petroleum equipment

GB 50058-92 Design regulation for electro apparatus under explosion and fire hazard environment

GB3836-《1 General Requirements for Electrical Equipments Under Explosion Gas 》Environment

SY/T 6283-《97 Recommendation Ways of Area Classification For Petroleum Facilities 》and Electrical Equipments

Main power is furnished by 600V,50Hz, 3φ AC engine-generator. Main generator and auxiliary generator will be interlocked to supply power for 400V AC bus.

The system is reliable and meet the international standards, important components are exported from foreign countries and have a good quality.